by astrobits » Sun Nov 23, 2008 5:13 pm
How to mount your mirrors onto the cell?
It is easy, just use glue!
I have mounted many mirrors with Silicone adhesive, even 16" ones. I chose the clear type for sealing, among other things, greenhouses. However, there are rules that you MUST follow with this mounting method.
1. Use only THREE blobs of adhesive. Using four or more can very easily cause distortion of your mirror. I know, it has happened. Position the blobs about 40% of the way from the centre of the mirror to the edge, this is the optimum to minimise sagging of the mirror. Any sagging of the mirror is spherical and only affects the focus position by a very small amount ( fractions of a mm). The blobs should be about 1" diameter ( for an 8" mirror) when the mirror is in position. ( for a 16" I aimed for about 2" dia ). If you make the blobs too large there is a risk of distortion again.
2. When the mirror is in position the silicone should be about 3mm ( 1/8" ) thick. This is easily achieved by using three spacers which can be removed when the silicone is set ( overnight ). This has three benefits. It allows the air to circulate behind the mirror for cooling, it prevents any distortion from the mirror cell affecting the mirror and it allows you to get a blade, saw or knife, in to remove the mirror when it meeds recoating.
If you think that the mirror might not stick very well I suggest that you try with a scrap piece of glass, or the mirror tool. Allow it to cure for a day and then try to separate the two bits. Be careful if you use thin glass for this as you might easily break the glass before breaking the bonds!
If you are going to use MDF as the mirror cell I found that the Silicone does not stick very well to this material unless you smear a bit of epoxy adhesive on first. When set just roughen up the epoxy surface and apply the Silicone.
Job done and no hassles with mirror clips.