Scientists say dangerous, glass-like Moon dust could be vital for building habitats on the lunar surface

Scientists say dangerous, glass-like Moon dust could be vital for building habitats on the lunar surface

Engineers say dangerous Moon dust could be used for building habitats and other infrastructure on the surface of the Moon

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If both NASA and the Chinese space agency achieve their short-term lunar ambitions, we could see human beings putting feet on the surface of the Moon before the decade is out.

NASA aims to land astronauts on the Moon by 2028 via its Artemis IV mission, while the China National Space Administration is aiming to put its first taikonauts on the Moon by 2030.

However, two key issues with permanent human settlement on the Moon remain.

To create an off-Earth habitat, water could be added to a basic structure to allow fungi to grow around its frame. Credit: Redhouse
To create an off-Earth habitat, water could be added to a basic structure to allow fungi to grow around its frame. Credit: Redhouse

Firstly, where are humans going to live on the Moon? And secondly, how to manage the dangers of lunar dust, which is known to be sharp, abrasive and plentiful.

A new study by engineers at Rice University in Houston, Texas and Iowa State University, USA, may have come up with a solution that could solve both problems at once.

Using Moon dust to build habitats on the lunar surface.

Earthset – an image of Earth setting behind the Moon – captured by the Artemis II crew on 6 April 2026. Could humans be landing on the Moon by 2028? Credit: NASA
Earthset – an image of Earth setting behind the Moon – captured by the Artemis II crew on 6 April 2026. Could humans be landing on the Moon by 2028? Credit: NASA

Return to the Moon

NASA's Artemis II mission saw astronauts fly around the Moon for the first time since the Apollo missions.

Artemis III will practise docking manoeuvres in low-Earth orbit and, if all goes to plan, Artemis IV will land humans on the Moon for the first time since Apollo 17.

China, too, has ambitions to land humans on the Moon by 2030.

In fact, the two agencies' parallel lunar ambitions are seen by some to be a new 'space race', much like that of the Cold War period when the USA and Soviet Union competed to dominate crewed spaceflight and land on the Moon.

This time, both NASA and China are targeting the Moon's south pole for their crewed missions, because previous studies have found this region of the Moon to have water ice that could be vital to sustained human presence on the lunar surface.

NASA's LRO has found suggestions of water around the Moon's southern pole. Credit: NASA.
NASA's Lunar Reconnaissance Orbiter found evidence of water ice around the Moon's southern pole. Credit: NASA.

The problem with dust

Lunar dust is a big problem.

This fine material covers the surface of the Moon and contains silicate, which is known to cause significant health problems on Earth in professions like mining, where it can lead to inflammation and scarring of the lungs.

During the Apollo missions to the Moon, lunar dust corroded layers of spacesuit boots and wrecked the vacuum seals of containers that were used to collect samples for return to Earth.

Moon dust is both fine and sharp, like broken glass. What's more, lower gravity on the Moon enables particles of dust to remain suspended in the air for longer.

But, say engineers, this dangerous Moon dust could be vital for building habitats and infrastructure on the Moon.

Astronaut Edgar Mitchell on the surface of the Moon during Apollo 14. Mitchell is seen studying a traverse map during exploration of Fra Mauro. Note the lunar dust clinging to Mitchell's boots and legs. Credit: NASA/Alan Shepard
Astronaut Edgar Mitchell on the surface of the Moon during Apollo 14. Mitchell is seen studying a traverse map during exploration of Fra Mauro. Note the lunar dust clinging to Mitchell's boots and legs. Credit: NASA/Alan Shepard

Building houses from Moon dust

The study was led by Denizhan Yavas, assistant teaching professor of mechanical engineering at Rice, and Ashraf Bastawros of Iowa State University.

It shows how on Earth, a material that simulates lunar regolith – or Moon dust – can be used to strengthen advanced composite materials.

"This work started with a simple but powerful question," Yavas says.

"Lunar dust is typically viewed as a major obstacle for exploration because of how abrasive and pervasive it is.

"We asked whether that same material could instead be used as a resource – something that could actually improve the performance of structural materials."

Artist's impression showing a lunar settlement, with astronauts growing crops on the Moon. Credit: NASA
Artist's impression showing a lunar settlement, with astronauts growing crops on the Moon. Credit: NASA

The team looked at how the lunar regolith simulant could be combined with fibre-reinforced polymer composites, a type of lightweight material widely used in aerospace and engineering.

Integrating the simulant for reinforcement, they found toughness and resistance to damage increased up to 30-40%.

"Our results show that you can take a material that is inherently challenging and convert it into something structurally beneficial," Yavas says.

"That shift in perspective is critical for building sustainably beyond Earth and enabling long-term exploration.

"Instead of only trying to keep lunar dust away, we began to think about how to use it. That led us to this concept of embedding it directly into composite systems as reinforcement."

Artist's impression of a NASA Artemis astronaut on the surface of the Moon. Credit: NASA
Artist's impression of a NASA Artemis astronaut on the surface of the Moon. Credit: NASA

The team say composite materials could be reinforced with lunar material to build habitats, protective barriers and other infrastructure on the Moon.

This could be vital as a solution to the huge fuel consumption and cost of launching materials from Earth to the Moon.

If astronauts can construct what they need to survive with what's already on the Moon, it could provide a huge boost to building a human settlement.

For example, water ice on the Moon could be melted down for drinking water, but also converted into oxygen for breathing and for rocket fuel.

So too, according to this study, lunar dust could be used to reinforce materials for the purposes of building lunar habitats.

"Our long-term vision is to design materials that are not only high performing but also deeply integrated with the environment in which they are built," Yavas says

"For the moon, that means leveraging lunar regolith as much as possible to create resilient, scalable infrastructure."

Read the full paper via Advanced Engineering Materials.

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